Energy


The production of plastic packaging is energy intensive, therefore we continually track the energy consumption of our plants and offices.

In 2024, Logoplaste’s overall energy consumption was 1 554 779 GJ, only 2% more energy than in 2023. This is mainly due to the starting-up of some sites.

Our total energy consumption in 2024

Overview of Energy Consumption within Logoplaste

Energy Consumption  

Year 

Electricity (GJ) 

Fuel -  Non-renewable sources (GJ) 

Total (GJ) 

2020 

1 333 762 

(97%) 

45 764 

(3%) 

1 379 526 

2021 

1 302 733 

(97%) 

43 392 

(3%) 

1 346 125 

2022 

1 392 231 

(96%) 

62 333 

(4%) 

1 454 568 

2023 

1 453 419 

(96%) 

65 391 

(4%) 

1 518 811 

2024

1 478 334

(95%) 

76 445

(5%) 

1 554 779

2024 vs 2023 (%) 

1.7% 

17% 

2.4% 

In 2024, electricity continues to be the most significant form of energy we use, with 87% sourced from the electrical grid.
Overview of Electricity Consumption within Logoplaste
 
Electricity Consumption
Grid - brown electricity
Grid - 100% green electricity
CHP* systems (natural gas)
Photovoltaic panels
2020
Energy (GJ)
1 100 925
127 148
101 766
3 923
%
82.5%
9.6%
7.6%
0.3%
2021
Energy (GJ)
918 875
276 787
102 762
4 308
%
70.5%
21.3%
7.9%
0.3%
2022
Energy (GJ)
873 902
403 999
107 729
6 601
%
62.8%
29.0%
7.7%
0.5%
2023
Energy (GJ)
832 692 
499 013
112 099
9 615 
%
57.3%
34.3%
7.7%
0.7%
2024
Energy (GJ)
732 043
624 760
109 113
13 149
%
49.5%
42.2%
7.4%
0.9%
2024 vs 2023 (%) 
-12.1%
25.2%
-2.7%
36.8%
2024 vs 2020 (%)
-33.5%
391.4%
7.2%
235.2%

*Combined Heat and Power

Overview of renewable electricity consumption within Logoplaste

 
Year
Energy (GJ)
YoY* (%)
Renewable Electricity
2020
131 072
63.0%
2021
281 096
114.5%
2022
410 600
46.1%
2023
508 628
23.9%
2024
637 909
25.4%
2024 vs 2020 (%)
386.7%

*YoY - year on year improvement

 

At Logoplaste, we're making bold moves toward green energy. Using energy more efficiently and switching to renewables is key to reducing our footprint and hitting our emissions reduction targets.

In 2024, 43% of our electricity,  and 41% of total energy, came from renewable sources, totalling 637 909 GJ.

This is a 25% increase from 2023 and a 387% leap from our 2020 baseline, a solid step toward our emissions reduction goals and fully aligned with our purpose and way of operating.

Detailed energy consumption and the methodological process we use to analyze data can be consulted here.

Energy reduction activities

At Logoplaste, we are committed to the continuous improvement of energy efficiency across our operations. By implementing best practices and targeted initiatives, we aim to reduce environmental impact while generating cost savings.

Our Procurement Team plays a strategic role in this process, actively identifying opportunities and driving the implementation of energy-saving measures that make a measurable difference. 

Energy initiatives

Solar energy at Logoplaste Headquarters


In July 2024, Logoplaste began installing solar panels at our headquarters in Cascais, Portugal,  through an on-site Power Purchase Agreement (PPA). This initiative supports our commitment to clean energy and helps advance our sustainability targets.  The available rooftop space was optimized to host photovoltaic panels, enabling on-site renewable energy generation.
 
Key Highlights:
- Total panels installed: 376
- Installed capacity: 277 kWp
- Estimated annual energy production: 437 MWh
 
This solar installation is projected to reduce CO₂ emissions by approximately 130 tons per year, the equivalent of planting 3,333 trees or offsetting the annual electricity consumption of 58 average households.
 
By integrating renewable energy solutions into our operations, Logoplaste reinforces its environmental commitments and leads by example in climate action.

Energy efficiency through cooling system upgrade

Logoplaste Chicago

The process cooling project was launched to address inefficiencies and environmental concerns associated with the existing cooling system. The project began with a comprehensive assessment of the plant’s cooling infrastructure.

A cross-functional team, with experts from AP Energy, Bender Energy, plant operations, and the corporate energy team, collaborated to evaluate system performance and identify operational bottlenecks. Using data collection and process mapping, the team discovered that inadequate cooling was causing longer cycle times, unplanned downtime, and increased energy use.

To solve these issues, the team implemented a new cooling system that integrates smart technology and energy-efficient methodologies. This upgrade resulted in a 75% reduction in energy consumption compared to the previous system, saving 4,934,882 kWh annually and reducing greenhouse gas emissions by 3,489 metric tons.

To put this impact into context, the energy savings are equivalent to: - 392,592 gallons of gasoline consumed
- 402 homes powered for a complete year
- 753 vehicles removed from the road

In addition to the operations achievement, Global Supply Chain worked with the plant, challenging the energy supplier to recognize this energy optimization toward net-zero. In the end, this project received an award given by ComEd, Illinois, as the most significant energy saving process cooling project completed by an industrial customer.

“The Chicago plant is proud to lead the way in innovation, sustainability, and energy efficiency. By adopting advanced technologies and sustainable practices, we are setting new standards for environmental stewardship and operational excellence. These efforts show our commitment to continuous improvement and responsible manufacturing.”

Jonathan Lemire

Plant Manager
Logoplaste Chicago

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